EXHAUST EQUIPMENT

THERMAL SPRAYED TO PROTECT AGAINST CORROSION

SUMMARY:
Coatings of System 120, a plasma overlay of elemental aluminum followed by a high temperature sealer, are applied to exhaust equipment in order to prevent loss from corrosion. Components exposed to high temperatures, humid conditions, salt or fresh water spray can be protected with this low cost overlay. Industrial, Marine, Diesel, and Automotive Exhausts are most often treated. The purpose of this coating is long term protection and lower maintenance costs and better performance.


BCKGRND:
Exhaust Systems are often made from carbon steel or low grade cast iron in order to reduce costs. Sales of replacement parts are guaranteed. Turbo-chargers, manifolds, headers, and cut-outs are exposed to conditions varying from cool humid conditions to extreme temperatures above 1000 deg. F. Stainless steel systems have to be custom made and are very expensive. High temperature paints have limited strength and poor bonding. Chrome Plating is expensive and environmentally unfriendly. System 120 is the cost effective solution to this problem.


TECH: Corrosion is the deterioration of a substance because of a reaction with its environment. Corrosion of carbon steel is caused by the migration of ions from the iron at elevated temperatures and the formation of iron oxide (rust) at lower and humid conditions. All of the processes mentioned above do nothing to prevent this except to exclude the environment. If the paint gets a scratch, then the part rusts.


COATING: System 120 is the only process that bonds elemental aluminum directly to the substrate using a Plasma Coating System that was developed by NASA to test re-entry heat shields on spacecraft. This is metallurgical protection. The electromotive process is reversed. The corrosion is stopped. Scratch through the aluminum and it still will not rust. The coating is stable at temperatures up to 1200 deg. F. and will not migrate or dissolve. It is used extensively for the protection of steelmaking equipment, oil refining equipment, chemical processing equipment, and all types of exhaust equipment.

CERTS:
  Pratt and Whitney Aircraft PWA 1320
  Detroit Diesel Allison 207-2-402
  U.S. Air Force AF04 (694) 916
  General Electric Company B50TF57-S4
  Rolls Royce Specification 9507/13

CANADIAN PRICES - EXHAUST & HEADER COATING

SYSTEM #54 - PLASMA ALUMINUM/CERAMIC

DUE TO THE HUGE NUMBER OF VARIATIONS IN PART CONFIGURATIONS COATING PRICES ARE ESTIMATES ONLY AND WE RESERVE THE RIGHT TO MODIFY PRICING BASED ON PHYSICAL EXAMINATION.

ALL PARTS SHOULD BE CLEAN AND DISASSEMBLED.


TURNAROUND TIMES ARE USUALLY 5-7 WORKING DAYS. SHIPPING TIME IS ADDITIONAL. THESE PRICES ARE CURRENT AS OF 03/11/02


INTAKE MANIFOLDS

Intake (4 cylinder) single carb/TBI $ 70.00

Intake (4/straight 6 cylinder) dual carb/TBI $ 84.00

Intake (V-6) Stock / Single Plane $ 100.00

Intake (SB - Stock / single plane) $ 120.00

Intake (SB High Rise/SB Dual Carb, BB stock) $ 135.00

Intake (BB High Rise, BB Dual Carb) $ 140.00

Intake (Blower Manifold) $ 112.00


AUTOMOTIVE EXHAUST COMPONENTS

4 CYLINDER

Stock Exhaust Manifold $ 90.00

Short Tube Header $ 115.00

Long Tube Header $ 130.00

 

STRAIGHT 6 CYLINDER

Stock Exhaust Manifold $ 108.00

Short Tube Header $ 135.00

Long Tube Header /Split Header $ 155.00

Long Tube Header 6 into 2 $ 165.00

 

V-6

Stock Exhaust Manifold (per pair) $ 125.00

Short Tube Header (per pair) $ 135.00

Long Tube Header (per pair) $ 155.00

 

V-8

SB Stock Manifold (per pair) $ 150.00

BB Stock Manifold (per pair) $ 165.00

SB Block Hugger (per pair) $ 148.00

BB Block Hugger (per pair) $ 158.00

SB Standard Tube/Tri-Y (per pair) $ 175.00

BB Standard Tube (per pair) $ 192.50

SB Long Tube (per pair) $ 192.50

BB Long Tube & Competition Headers (per pair) $ 210.00

Multi-piece Headers (per pair) Add $ 15.00

Race Boat Headers (per pair) $ 235.00

Corvette/Cobra Sidepipes (exterior only) (per pair) $ 210.00

VW Standard $ 140.00

VW Baja w/collector $ 150.00

 

Flowmaster/Mufflers up to 18" (exterior only) $ 42.00

Flowmaster/Mufflers 18"-30" (exterior only) $ 52.50

Straight Pipe up to 2" (pipe only) per foot $ 10.00

Straight Pipe 2"-<3" (pipe only) per ft $ 14.00

Straight Pipe 3"-<4" (pipe only) per ft $ 19.25

Straight Pipe 4" - <5" (pipe only) per ft $ 21.00

Flanges - each (add to pipe price) $ 3.00

Catalytic Converters (exterior only) $ 60.00

Single Exhaust Tips (up to 12"long) $ 17.50

 

MISC. AUTOMOTIVE PARTS

 

6 Cyl Single Cam Valve Covers (each) $ 56.00

6 Cyl Dual Cam Valve Covers (each) $ 62.00

4 Cyl Single Cam Valve Covers (each) $ 42.00

4 Cyl Dual Cam $ 56.00

V6 Valve Covers (each) $ 28.00

SB Valve Covers (each) $ 35.00

SB Valve Covers Tall /BB Valve Cover (each) $ 42.00

BB Valve Covers (each) $ 48.00

Timing Cover $ 56.00

Thermostat Housing $ 14.00

Shock Tower Brackets $ 14.00

MOTORCYCLE EXHAUST COMPONENTS

 

Part Description - 4 Stroke

4 into 1 Header- fixed flanges $ 85.00

4 into 1 Header- loose flanges $ 100.00

3 into 1- fixed flanges $ 65.00

3 into 1- loose flanges $ 75.00

2 into 1- fixed flanges $ 56.00

2 into 1- loose flanges $ 65.00

Single piece V-Twin Header $ 65.00

Multi piece V-Twin Header $ 75.00

Harley style 2 piece exhaust $ 85.00

Harley style 2 into 1 exhaust $ 70.00

Single headpipe- short $ 30.00

Single headpipe- long $ 42.00

Mounting flanges- each $ 5.00

 

Part Description - 2 Stroke

 

Small Expansion Chamber $ 42.00

Medium Expansion Chamber $ 52.50

Large Expansion Chamber $ 63.00

Banshee Stingers $ 18.00

 

SNOWMOBILE EXHAUST COMPONENTS

Single Expansion Chamber $ 60.00

Twin Expansion Chamber- each $ 52.50

Triple Expansion Chamber- each $ 45.50

Single Exhaust Manifold $ 10.00

2 into 1 Exhaust Manifold $ 18.50

Large Silencer Box, Single Inlet/Outlet $ 35.00

Large Silencer Box, Multi Inlet/Outlet $ 30.00

Medium Silencer Box, Single Inlet/Outlet $ 30.00

Medium Silencer Box, Multi Inlet/Outlet $ 35.00

Small, Stinger style, each $ 20.00

 

 

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